美拉德反應罐系統 Su Maillard reaction tank

本優機械美拉德反應罐主要包括反應罐體、攪拌系統（攪拌電機、攪拌減速器、刮板攪拌）及夾套加熱系統等操作單元。投料孔為垂直方向，設計有放掉落網，下部出料口配備無滯留底閥，夾套進蒸汽口與冷凝水出口各為對稱兩個，溫度探頭分為上、中、下3個，在攪拌軸底部設計有可拆卸的扇形刮板。

The sumilard reaction tank mainly includes reaction tank body, mixing system (mixing motor, mixer reducer, scraper mixing), jacket heating system and other operating units. The feeding hole is vertical, and the design is equipped with a drop net. The lower outlet is equipped with a non stagnation bottom valve. The jacket inlet steam inlet and condensate outlet are symmetrical two, and the temperature probe is divided into the upper, middle and lower three, and a detachable fan scraper is designed at the bottom of the mixing shaft.

工作原理：

我司考慮到骨素美拉德反應是在較高溫度下進行的熱反應。美拉德反應罐使用前需要關閉無滯留底閥，之后加入經計量的液體物料。隨后打開垂直投料口，加入美拉德反應需要的物料。加入之前，需要先開啟攪拌電機及減速器，此時在攪拌軸的帶動下，刮板攪拌、推進攪拌、框式攪拌全部隨攪拌軸轉動。刮板攪拌上安裝的帶彈簧的聚苯丙烯刮板對粘附在罐壁的物料進行刮壁，框式攪拌橫梁與軸存在45。夾角形成向下推力。攪拌啟動后再加入固體物料，防滑落網可以阻止較大的異物落入罐內。為了防止加入的固體物料沉積到攪拌軸支撐座下的死角內，底部扇形刮板能夠將物料攪拌溶解。此時開啟蒸汽，蒸汽通過夾套折流板和夾套封頭對罐體內部物料加熱，形成的冷凝水通過冷凝水口排出。為操作人員燙傷或熱量散失，對罐體增加保溫層。將垂直投料口關蓋，進行反應。反應過程中觀察探頭的溫度，調節攪拌速度和攪拌方向。反應完成后關閉蒸汽，打開無滯留底閥出料。出料完成后關閉攪拌，并開啟清洗球對罐體內壁進行清洗，完成整個反應過程。

working principle:

We consider that the Maillard reaction of osteopontin is a thermal reaction at a higher temperature. Before using Maillard reaction tank, it is necessary to close the non stagnant bottom valve, and then add the measured liquid material. Then open the vertical feeding port and add the materials needed for Maillard reaction. Before adding, the mixing motor and reducer need to be turned on first. At this time, driven by the mixing shaft, the scraper mixing, push mixing and frame mixing all rotate with the mixing shaft. The polyphenylene propylene scraper with spring installed on the scraper stirrer scrapes the material adhered to the tank wall, and the frame stirring beam is 45 ° away from the shaft. The angle forms a downward thrust. Solid materials are added after the start of mixing to prevent large foreign matters from falling into the tank. In order to prevent the added solid material from depositing into the dead angle under the support seat of the stirring shaft, the bottom fan-shaped scraper can stir and dissolve the material. At this time, the steam is turned on, and the steam heats the materials inside the tank through the jacket baffle and jacket head, and the condensate water formed is discharged through the condensation nozzle. In order to prevent operators from scalding or heat loss, an insulating layer is added to the tank. Close the vertical feeding port for reaction. During the reaction, the temperature of the probe was observed, and the stirring speed and direction were adjusted. After the reaction, close the steam and open the non stagnant bottom valve for discharging. After discharging, turn off the mixing and start the cleaning ball to clean the inner wall of the tank to complete the whole reaction process.

美拉德反應罐優點：

1本系統機組全部采用優質不銹鋼材料，符合食品衛生要求；

2連續流加，自動排料，實現連續可控美拉德反應，提高反應效率；

3復合攪拌系統解決了美拉德反應罐使用過程中不易清洗，產品易結焦等問題； 

4香氣回收裝置有效避免了以往在骨素的美拉德反應過程中產生香味物質的損失。 

Advantages of Maillard reaction tank:

1. All units of the system are made of high quality stainless steel, which meets the requirements of food hygiene;

2. Continuous feeding, automatic discharge, realize continuous and controllable Maillard reaction, improve reaction efficiency;

3. The compound stirring system solves the problems of difficult cleaning and coking of Maillard reaction tank in use;

4. The aroma recovery device effectively avoids the loss of aroma substances in the Maillard reaction of osteopontin.